PERSONAL TRAINING ENVIRONMENT

Build commissioning judgment by proving the circuit.

Step 5 unifies the cabinet, schematic, controls, faults, and meter into one live circuit model where every action propagates downstream.

BUILD STEP 5 Unified Circuit Engine
Safety100
Technical0
Scenarios Solved0 / 6
Readiness35%

STEP 3 CHALLENGE

Diagnose a hidden fault without guessing

Ready

A fault is selected at random. Use the cabinet, schematic, meter, and evidence log to prove the boundary before submitting a diagnosis.

100 session score 0 hidden faults solved best score

CURRENT BUILD

Step 1: Prove control power

Not started

Complete the guided sequence, make the required meter readings, and document what each reading proves.

0% complete

  1. Prepare the meter and work area
  2. Prove the meter on a known live source
  3. Test the circuit under investigation
  4. Re-prove the meter on the known live source
  5. Document the fault boundary

SIMULATOR ROADMAP

Build sequence

1
Control-power foundationGuided lesson, safe meter workflow, measurement history
2
Interactive schematic tracingWire paths, terminal-to-terminal highlighting, command and feedback
3
Advanced fault engineRandomized faults, hidden states, better scoring
4
Live tap-to-probe troubleshootingIntegrated meter, physical test points, automatic reference coaching
5
Unified live circuit engineOperable components, propagated states, shared meter and fault logic
6
Mission-critical systemsATS, generator, UPS, switchgear, EPMS/BMS, IST

GUIDED COMMISSIONING LESSON

Step 1 — Prove the control-power path

Scenario: the PLC and I/O modules are dark even though incoming control power is reported available.

Not started

STAGE 1 OF 5

Prepare before measuring

This simulator uses a simplified 120 VAC control circuit and 24 VDC PLC circuit. In the field, follow the approved energized-work, PPE, LOTO, and test-instrument procedures for the equipment and site.

Commissioning habit

Before touching the circuit, state the expected voltage, the correct reference, and what the reading will prove.

STAGE 2 OF 5

Prove the meter on a known live source

Use AC Volts. Place the black lead on AC Neutral and the red lead on the Incoming AC Control Line. A normal simulator reading is approximately 120 VAC.

Required measurement AC Neutral → Incoming AC Control Line Function: AC Volts · Expected: approximately 120 VAC

Required reading not yet captured.

STAGE 3 OF 5

Move through the circuit and find the boundary

Start at the source and move toward the load. The last point with expected voltage and the first point without it define the fault boundary.

Reading AAC Neutral → F1 Line SideExpected: approximately 120 VAC
Reading BAC Neutral → F1 Load SideFault condition: 0 VAC

Capture both required readings.

STAGE 4 OF 5

Re-prove the meter

Return to the known live source and repeat the same AC reading. This confirms the meter and leads still respond after the circuit test.

Required measurement AC Neutral → Incoming AC Control Line Function: AC Volts · Expected: approximately 120 VAC

Required reading not yet captured.

STAGE 5 OF 5

Document the proven fault boundary

Write the exact test points, measured values, expected values, operating condition, and conclusion.

INTERACTIVE SCHEMATIC TRACING

Step 2 — Trace the circuit path

Follow each path in order and prove how control power, command, output, and feedback move through the simulator.

Not started

TRACE MODE

Control power path

Trace the incoming control-power source to the PLC power input.

0% complete · 0 / 4 paths complete

CLICK NODES IN ORDER

CHECKPOINTS

Required path order

0 / 5

    Why this matters

    • Separates power, command, output, and feedback paths
    • Teaches you when the reference changes from AC neutral to DC common
    • Reinforces the boundary between PLC logic and field control voltage
    • Builds the habit of tracing before guessing the failed device

    UNIFIED LIVE CIRCUIT MODEL

    Step 5 — Operate the circuit and watch it propagate

    Open a breaker, remove a fuse, issue a PLC command, or inject a fault. The same calculated state drives the diagram, cabinet indicators, test points, meter readings, and evidence.

    Normal
    Operating modeNormal sandbox
    Hidden faultNone
    Close commandOFF
    Breaker positionOPEN

    ENERGIZED PATH VIEW

    Live control circuit

    Waiting

    AC CONTROL POWER

    24 VDC CONVERSION & COMMAND

    RELAY & FIELD OUTPUT

    BREAKER FEEDBACK

    HMIBREAKER OPEN

    CALCULATED STATE

    What the circuit is doing

    F1 load0 VAC
    DC bus0 VDC
    PLCDARK
    R1 relayINACTIVE
    XMS20 VAC
    BreakerOPEN
    Feedback0 VDC
    HMIOPEN

    EVENT LOG

    Operations and propagation

    No circuit operations recorded.

    VISUAL CABINET

    Cabinet Explorer

    VIRTUAL DIGITAL MULTIMETER

    Meter Lab

    Cabinet Energized
    — — —VAC
    BLACK
    RED

    MEASUREMENT HISTORY

    Session readings

    #FunctionBlack leadRed leadReadingUsefulness
    No readings recorded.

    RANDOMIZED FAULT ENGINE

    Step 4 — Live Troubleshooting Bench

    The root cause is hidden. Place the black and red probes directly on cabinet test points, adjust the meter, and prove the boundary without leaving this page.

    Ready
    Session score100
    Elapsed00:00
    Measurements0 / 12
    Hints0

    WORK ORDER

    No active hidden fault

    Tap Start Random Fault to begin.

    Expected operation:

    Incoming AC
    PLC RUN
    Close DO
    R1 relay
    XMS2 output
    Closed feedback

    LIVE TAP-TO-PROBE METER

    Measure directly while troubleshooting

    Choose the active lead, then tap a test point. Keep the black lead on the proper reference and move the red lead down the circuit.

    Tap black lead
    Cabinet test-point map AC points reference AC Neutral. DC points reference 24 VDC Common.

    AC CONTROL POWER

    24 VDC POWER & PLC

    COMMAND / RELAY COIL

    FIELD OUTPUT

    FINAL SUBMITTAL

    Root-cause diagnosis

    No attempts

    SESSION REVIEW

    Challenge measurements

    0 useful

    No challenge readings recorded.

    FIELD DOCUMENTATION

    Evidence Log

    0 points

    No evidence recorded.

    AFTER-ACTION REVIEW

    Instructor Debrief

    Safety100
    Useful Measurements0 / 0
    Evidence0
    Diagnosis

    Instructor notes

    Complete a scenario to receive feedback.

    Preferred diagnostic path