PERSONAL TRAINING ENVIRONMENT
Build commissioning judgment by proving the circuit.
Step 5 unifies the cabinet, schematic, controls, faults, and meter into one live circuit model where every action propagates downstream.
STEP 3 CHALLENGE
Diagnose a hidden fault without guessing
A fault is selected at random. Use the cabinet, schematic, meter, and evidence log to prove the boundary before submitting a diagnosis.
CURRENT BUILD
Step 1: Prove control power
Complete the guided sequence, make the required meter readings, and document what each reading proves.
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- Prepare the meter and work area
- Prove the meter on a known live source
- Test the circuit under investigation
- Re-prove the meter on the known live source
- Document the fault boundary
SIMULATOR ROADMAP
Build sequence
GUIDED COMMISSIONING LESSON
Step 1 — Prove the control-power path
Scenario: the PLC and I/O modules are dark even though incoming control power is reported available.
STAGE 1 OF 5
Prepare before measuring
This simulator uses a simplified 120 VAC control circuit and 24 VDC PLC circuit. In the field, follow the approved energized-work, PPE, LOTO, and test-instrument procedures for the equipment and site.
Before touching the circuit, state the expected voltage, the correct reference, and what the reading will prove.
STAGE 2 OF 5
Prove the meter on a known live source
Use AC Volts. Place the black lead on AC Neutral and the red lead on the Incoming AC Control Line. A normal simulator reading is approximately 120 VAC.
STAGE 3 OF 5
Move through the circuit and find the boundary
Start at the source and move toward the load. The last point with expected voltage and the first point without it define the fault boundary.
STAGE 4 OF 5
Re-prove the meter
Return to the known live source and repeat the same AC reading. This confirms the meter and leads still respond after the circuit test.
STAGE 5 OF 5
Document the proven fault boundary
Write the exact test points, measured values, expected values, operating condition, and conclusion.
INTERACTIVE SCHEMATIC TRACING
Step 2 — Trace the circuit path
Follow each path in order and prove how control power, command, output, and feedback move through the simulator.
TRACE MODE
Control power path
Trace the incoming control-power source to the PLC power input.
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CLICK NODES IN ORDER
CHECKPOINTS
Required path order
Why this matters
- Separates power, command, output, and feedback paths
- Teaches you when the reference changes from AC neutral to DC common
- Reinforces the boundary between PLC logic and field control voltage
- Builds the habit of tracing before guessing the failed device
UNIFIED LIVE CIRCUIT MODEL
Step 5 — Operate the circuit and watch it propagate
Open a breaker, remove a fuse, issue a PLC command, or inject a fault. The same calculated state drives the diagram, cabinet indicators, test points, meter readings, and evidence.
ENERGIZED PATH VIEW
Live control circuit
AC CONTROL POWER
24 VDC CONVERSION & COMMAND
RELAY & FIELD OUTPUT
BREAKER FEEDBACK
CALCULATED STATE
What the circuit is doing
EVENT LOG
Operations and propagation
No circuit operations recorded.
VISUAL CABINET
Cabinet Explorer
VIRTUAL DIGITAL MULTIMETER
Meter Lab
MEASUREMENT HISTORY
Session readings
| # | Function | Black lead | Red lead | Reading | Usefulness |
|---|---|---|---|---|---|
| No readings recorded. | |||||
RANDOMIZED FAULT ENGINE
Step 4 — Live Troubleshooting Bench
The root cause is hidden. Place the black and red probes directly on cabinet test points, adjust the meter, and prove the boundary without leaving this page.
WORK ORDER
No active hidden fault
Tap Start Random Fault to begin.
Expected operation: —
LIVE TAP-TO-PROBE METER
Measure directly while troubleshooting
Choose the active lead, then tap a test point. Keep the black lead on the proper reference and move the red lead down the circuit.
AC CONTROL POWER
24 VDC POWER & PLC
COMMAND / RELAY COIL
FIELD OUTPUT
FEEDBACK INPUTS
FINAL SUBMITTAL
Root-cause diagnosis
SESSION REVIEW
Challenge measurements
No challenge readings recorded.
FIELD DOCUMENTATION
Evidence Log
No evidence recorded.
AFTER-ACTION REVIEW
Instructor Debrief
Instructor notes
Complete a scenario to receive feedback.